another note on slumping
Posted: Sat Aug 18, 2012 5:17 pm
On my previous post "how to create a flat bottom on the slump with a ball mould?" I got some great advice and suggestions, thank you all for your time and generous help.
Now I have an interesting situation that has come up with that same 22' round bullseye (ball) mold...like many of you I have started using Boron Nitride spray on my molds and I find it to be wonderful stuff. But... a few times now I have had bubbles form (2-3 inch diameter) on the SIDES of my glass and this has only started since using BORON NITRIDE spray...so I thought about it and came up with the conclusion that the size of my vent holes had been diminished and I needed to go back after spraying the BORON NITRIDE, using a pin, and ream the hole to keep it fully open. OK now that problem is solved. Unfortunately before I figured this out I had a nice large bowl that I added-on to a list of pieces that I entered into to a National Juried event, added at the lat minute, hail Mary, no chance in hell. Sure enough this is the piece that got accepted. So I thought: "no problem", "I can fix this", "I have plenty of time"... I went back and reamed the hole and put the piece back in the kiln. Originally the thing fully slumped at 1100F holding 8 minutes, so I thought in order to flatten out the bubble I would bring it up to 1125F and hold for 15. FYI this bubble looks extremely subtle when viewed from above so when I looked in the kiln it looked good and I advanced the schedule to anneal. Some 40 hours later I open the kiln and the bubble did not change a bit. So I kept it in the mold and slumped it again, this time I went up to 1130F and held for 30. SAME THING! The tumor was still there! At this point I had just enough time to slump it once more (I have to deliver this piece to the gallery) So I slumped it for the fourth time, this time up to 1175F and held for 30. The sad news is that this tumor is resistant to treatment and it is going to the gallery as it is. Maybe it shrunk a bit, maybe I am being overly optimistic. The good news is that it will not grow.
I am afraid if I take it up to a higher temperature in the mold the bottom of the bowl will start to deform before the "tumor" flattens out? Or am I being over cautious? I am now thinking I should have flattened the whole thing to a pancake and re-slumped it all over again? I am glad I did not break or ruin the piece. I am learning that there is a fine line between fixing something and creating a new problem, or breaking it. The gallery wants me to put a price on this piece and because of this imperfection it has decreased in value and I am not happy about putting a piece out there that has an obvious defect. Such is life. Burp.
Now I have an interesting situation that has come up with that same 22' round bullseye (ball) mold...like many of you I have started using Boron Nitride spray on my molds and I find it to be wonderful stuff. But... a few times now I have had bubbles form (2-3 inch diameter) on the SIDES of my glass and this has only started since using BORON NITRIDE spray...so I thought about it and came up with the conclusion that the size of my vent holes had been diminished and I needed to go back after spraying the BORON NITRIDE, using a pin, and ream the hole to keep it fully open. OK now that problem is solved. Unfortunately before I figured this out I had a nice large bowl that I added-on to a list of pieces that I entered into to a National Juried event, added at the lat minute, hail Mary, no chance in hell. Sure enough this is the piece that got accepted. So I thought: "no problem", "I can fix this", "I have plenty of time"... I went back and reamed the hole and put the piece back in the kiln. Originally the thing fully slumped at 1100F holding 8 minutes, so I thought in order to flatten out the bubble I would bring it up to 1125F and hold for 15. FYI this bubble looks extremely subtle when viewed from above so when I looked in the kiln it looked good and I advanced the schedule to anneal. Some 40 hours later I open the kiln and the bubble did not change a bit. So I kept it in the mold and slumped it again, this time I went up to 1130F and held for 30. SAME THING! The tumor was still there! At this point I had just enough time to slump it once more (I have to deliver this piece to the gallery) So I slumped it for the fourth time, this time up to 1175F and held for 30. The sad news is that this tumor is resistant to treatment and it is going to the gallery as it is. Maybe it shrunk a bit, maybe I am being overly optimistic. The good news is that it will not grow.
I am afraid if I take it up to a higher temperature in the mold the bottom of the bowl will start to deform before the "tumor" flattens out? Or am I being over cautious? I am now thinking I should have flattened the whole thing to a pancake and re-slumped it all over again? I am glad I did not break or ruin the piece. I am learning that there is a fine line between fixing something and creating a new problem, or breaking it. The gallery wants me to put a price on this piece and because of this imperfection it has decreased in value and I am not happy about putting a piece out there that has an obvious defect. Such is life. Burp.